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EXTREMATE - Industrial decontamination system

The premium continuous solution for the most demanding production and research environments.

The Extremate was designed for sites that make no compromises on component quality, automation reliability, or treatment program flexibility. Sharing the same continuous flow architecture as the ULT-1000 Ultimate, it distinguishes itself with a superior equipment level: components from reputable industrial brands (PBM, Rosemount, E+H), Allen Bradley PLC, optional magnetic drive pumps, and an optimized layout for easier access and maintenance. A high-end, proven solution for organizations with the highest performance and traceability requirements.

  • Treatment capacity: Up to 4,200 gal/day (16,000 l/day)
  • Recommended daily flow: Up to 16 hours per day
  • Effluent type: Aqueous
  • Decontamination level: F0 25 (F0 50 optional)
Extremate - decontamination industrielle
Extremate - decontamination industrielle

Why choose the Extremate?

The Extremate is intended for organizations where component selection, automation robustness, and ease of qualification are not options but prerequisites for high-volume treatment. Its optimized layout improves accessibility for maintenance and cleaning operations, even for large-scale infrastructure. Its components from high-end manufacturers, PBM, Rosemount, E+H, facilitate spare parts procurement and technical documentation in regulated environments. The Allen Bradley PLC, a standard in many industrial and biopharmaceutical sites, simplifies integration with existing supervision systems and operator training. An optional cooling and CIP skid completes this comprehensive solution.

Allen Bradley automation for simplified integration

The Extremate is equipped with an Allen Bradley automation package, one of the most widely used platforms in industrial and biopharmaceutical environments. This standardization facilitates integration with the site’s existing SCADA or MES, reduces operator training costs, and simplifies control system maintenance for critical high-flow operations.

Two treatment programs for maximum flexibility

The Extremate offers two thermal treatment programs: 135°C (275°F) for 1 minute in the standard configuration, with an option to extend to 2 minutes for protocols requiring a higher lethality level. This flexibility allows the system to adapt to specific effluent types or biosafety levels without hardware modifications.

Optional magnetic drive pumps

For applications where total hydraulic circuit airtightness is required, such as sensitive effluents or strictly regulated pressurized environments, the Extremate can be equipped with magnetic drive pumps. The absence of a shaft seal eliminates any risk of leakage and reduces preventive maintenance needs on sealing components.

Layout optimized for access and maintenance

Despite its high capacity, the arrangement of the Extremate’s components was designed to facilitate maintenance and inspection. Each sub-assembly is accessible without dismantling the entire skid, reducing downtime and simplifying interventions.

Optional cooling and CIP skid

A dedicated skid for cooling and Clean-in-Place (CIP) is available as an option. This skid centralizes the functions of cooling large volumes of treated effluents and cleaning internal circuits, guaranteeing compliant discharge temperatures and documented cleaning procedures.

Technical specifications

Parameter

Value

Benefit
Treatment capacity Up to 16,000 L/hour (4,200 gal/hour) Engineered for high-volume continuous industrial flows.
Recommended daily flow Up to 16 hours/day Ensures treatment continuity for intensive production sites.
Effluent type Aqueous (water-based) Compatible with standard liquid biological effluents.
Energy source 480 V, 60 Hz, 3 ph - Steam 5 bar Standard integration for industrial sites; no chilled water required.
Treatment program 135°C (275°F) / 1 min (option for 2 min) Two lethality levels without hardware modifications.
Decontamination level F0 25 (F0 50 optional) Effective destruction of heat-resistant microorganisms.
Footprint 56″ × 32″ (1,340 × 820 mm)* Compact format relative to its high industrial capacity.
Certificate package MTR available Full component traceability for regulated environments.

*Note: Footprint may vary based on specific high-flow heat exchanger configurations.

schéma technique

composants - matériaux

Premium components

PBM, Rosemount, E+H; reference instrumentation and valves for maximum reliability.

Technologie

Allen Bradley automation

Standard platform in industrial and biopharmaceutical environments for simplified qualification.

programme de traitement

Two treatment programs

135°C / 1 min as standard, 2-minute option, flexibility without hardware changes.

pompe

Magnetic drive pumps

Available as an option for total circuit sealing and reduced maintenance.

goutte eau - refroidissement

CIP and cooling skid

Option for documented Clean-in-Place and controlled discharge temperature.

Fields of application

Large-scale GMP biopharmaceutical production:
Designed for high-volume environments subject to Good Manufacturing Practices (IQ/OQ/PQ).

High-level biosafety laboratories (BSL3 and BSL3+):
Facilities working with high-risk pathogens requiring maximum reliability at high throughput.

Global contract manufacturing (CMO/CDMO):
Provides a strong compliance and performance argument during client audits with recognized automation.

High-demand food and bioprocessing industries:
Sites requiring continuous 16,000 L/h decontamination while maintaining ISO or BRC certifications.

Veterinary vaccine and agrobiological industry:
High-volume reliable treatment for vaccine production and biopesticide effluents.

Sites requiring maximum system uptime:
High-reliability components and optimized layout ensure continuity for sites where production stops are not an option.

schéma technique

Would you like to evaluate the Extremate for your high-capacity site?

Our technical team will analyze your effluent volumes, infrastructure constraints, and biosafety protocols to propose the optimal 16,000 L/h configuration. Contact us for a personalized study.

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