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cGMP thermal sterilizer - Steril'One

The UHT system on a standardized skid, optimized for your biopharmaceutical and laboratory applications

If you’re looking for a compact cGMP thermal sterilizer in Canada for your research or small-volume needs, ACTINI Inc.’s Steril’One skid series is the ideal solution. This standardized “plug-and-play” system applies ultra-precise continuous-flow thermal treatment (UHT). It is specifically designed for laboratories, pilot plants, and small-scale production. Its compact, monoblock design simplifies integration into confined spaces. It eliminates complex on-site engineering phases while ensuring full regulatory compliance.

Nominal hourly capacity: standardized from 100 to 1,000 L/h (0.44 to 4.4 gpm).
Compact footprint: monobloc frame optimized to fit through standard workshop and laboratory doors.
Thermal technology: patented Actijoule® direct electric heating or plant-supplied steam.
Ready to use: standardized configuration enabling short manufacturing lead times and rapid commissioning.

The excellence of continuous processing applied to small production volumes

Small production lines and development laboratories deserve the same level of safety as large factories. The Steril’One brings Actini’s technological excellence to a compact format. It avoids the major drawbacks of autoclaves or batch sterilization tanks.

Continuous-flow processing preserves the quality of your heat-sensitive solutions. It eliminates the prolonged thermal stress experienced by active molecules. Rigorous control of residence time and temperature thus protects your agar plates, culture media, enzymes, and protein solutions.

A standardized platform for your mission-critical applications in Canada

Steril’One flexibly meets the purity and repeatability requirements of cutting-edge industries:

Food & ingredients

This skid performs pasteurization and UHT sterilization of small batches of complex fluids. It efficiently processes plant extracts, flavorings, syrups, and dairy products. Its precise control prevents overcooking to preserve the organoleptic qualities of the recipes.

Biopharmaceutical Laboratories & R&D

This skid enables the validation of heat treatment recipes before scaling up to industrial production. Its intuitive interface facilitates rapid changes to operating parameters.

Small-batch cosmetic production

It ensures rigorous hygienic heat treatment for gels, lotions, and natural formulations. Its design minimizes the need for chemical preservatives in your products.

Schools, universities, and research centers

Its compact size and flexibility make it the perfect tool for training operators and testing new cell lines. The integrated control cabinet accurately documents each batch.

Performance parameters

Parameter	Specifications	Impact
Flow rate range	Standard models from 100 to 300 L/h, 500 L/h, and 1,000 L/h.	Ideal for development campaigns, clinical batches, and small-scale production
Temperature range	Stable control from 60°C to 142°C (140°F to 287°F).	Temperature accuracy ensured by responsive control loops to prevent nutrient degradation
Heat transfer medium	Actijoule® electric technology (high thermal efficiency)	Allows for installation without a steam boiler and reduces infrastructure costs
Energy recovery	Integrated counter-current tubular heat exchanger.	Recovers heat from the outgoing product to preheat the incoming product

Technical specifications & automation

Parameter	Characteristics	Impact
Construction materials	316L stainless steel (product-contact parts) and 304 stainless steel (frame/cabinet).	Full biopharmaceutical compatibility and high corrosion resistance
Surface Finish	a < 0.6 µm, mechanically polished in the product zone	Limits surface roughness to prevent microorganism adhesion
Hydraulic design	Fully drainable piping, zero dead zones	Eliminates the risk of stagnation and ensures complete purging between runs
In-line cleaning	Automated and integrated CIP/SIP cycles	Ensures decontamination without disassembly and repeatability of protocols
Control system	Touchscreen with industrial PLC (Siemens/Allen-Bradley)	Ergonomic control and data logging for traceability

Operational safety and simplified regulatory validation

Absolute thermal safety

The embedded software continuously monitors the chamber temperature. If the temperature drops, an automatic valve redirects the fluid back to the feed tank. This safety feature prevents any non-sterile product from reaching the packaging line.

Standardized documentation validation

The Steril’One comes with a comprehensive technical dossier. The IQ/OQ qualification protocols are pre-drafted. They simplify your regulatory submissions to Health Canada and the FDA.

Need to quickly integrate a compact UHT skid into your plant?

The Steril’One meets your space and budget requirements without compromising on quality. Our Canada-based experts analyze your electrical and steam utility constraints. They offer you a standardized unit that’s ready to operate immediately.